SAE 2 Pin

Tag: harness

Solar Capitalist DIY Solar Backup 12V Power Battery Bucket

by on Mar.07, 2017, under Application

Backup 12 Volt Power is a viable source to recharge handheld electronics, and even power communications equipment and low voltage backup lighting.

I am a cat lover (as well as a dog lover), and have 4 rescued cats. Seeing the value of the nifty buckets leftover from buying mass quantities of cat litter, I find all kinds of uses for them. That they are “stackable” makes them all the more attractive for storing all sorts of things, and economizing on space. Meanwhile, I dream up other uses, such as – I built my own portable electronic amplified coyote caller (see previous post).

A DIY (do-it-yourself) Solar Backup 12V Power Battery Bucket is another such use.

Certainly not that I invented the mental processes, but thoughts and the visualization that follows sometimes has me stumble upon realizing worthwhile combinations.

An example would be realizing that a hole drilled with a 7/8″ hole saw to facilitate installing one of our Panel / Bulkhead / Surface Mount 2 Pin Connector configurations, allows passage of Our Enhanced Grip & Extended Strain Relief 2 Pin configurations, as well. About $5 for (8) sets of 8-32 fastener hardware, makes for a professional job of connector flange installation.

So, I set out to combine this assembly with these handy cat litter buckets to build a DIY Solar Backup 12V Power Battery Bucket.

These buckets are of a size that easily handles the weight and dimensions of one of many available sealed AGM batteries used in portable solar powered lights, the bucket walls provide the means of mounting connector assemblies, and the bucket also nicely houses the wiring.

 

Solar Backup 12V Power Battery Bucket - 7/8" hole saw

Solar Backup 12V Power Battery Bucket - 7/8" hole saw

Solar Backup 12V Power Battery Bucket - assembly penetration

Solar Backup 12V Power Battery Bucket - assembly penetration

Solar Backup 12V Power Battery Bucket - surface mount assembly passing thru

Solar Backup 12V Power Battery Bucket - surface mount assembly passing thru

 

Solar Backup 12V Power Battery Bucket - 2 Pin assemblies installed

Solar Backup 12V Power Battery Bucket - 2 Pin assemblies installed

At this point I am making up these 2 Pin connector assemblies via solder joints protected with a couple layers of heat shrink tubing. Pending orders, We will move into manufacturing finished product vs assembly by adjoining 2 pigtails resulting in the proper polarity for this application.

A feature I figure will lend to this combination being even more attractive is providing 2 connections for the possibility of both solar battery charging and power use, simultaneously. This is certainly not the optimum use, as it undermines the charge controller’s ability to accurately ascertain and respond to the battery’s condition. But, at times, it may be necessary in meeting immediate needs.

12 AWG Fused Battery Connect Enhanced Grip 2 Pin

12 AWG Fused Battery Connect Enhanced Grip 2 Pin

 

Assembled Wiring & 2 Pin Connectors within Solar Charged Battery Bucket

Assembled Wiring & 2 Pin Connectors within Solar Charged Battery Bucket

Solar Capitalist LLC is an Authorized Dealer for Deltran www.batterytender.com and We carry their Solar Power Battery Tender line. These units feature a Deltran charge controller – critical to maintaining optimum battery condition.

We have been using an inexpensive means of supporting Deltran’s 5 Watt, 10 Watt, and 15 Watt Solar Battery Tenders, such that they can be oriented for maximum Sun exposure. Supported on light, inexpensive, plastic saw horses (with the aid of some lengths of 1×2 wood), the setup can be easily carried to a sunny spot, and/or reoriented to be in direct sunlight.

Solar Panel Battery Bucket Setup Pic 002

Solar Panel Battery Bucket Setup Pic 002

Solar Panel Battery Bucket Setup Pic 003

Solar Panel Battery Bucket Setup Pic 003

Solar Panel Battery Bucket Setup Pic 001

Solar Panel Battery Bucket Setup Pic 001

Solar Panel Battery Bucket Setup Pic 004

Solar Panel Battery Bucket Setup Pic 004

It should be kept in mind that this equipment is “portable”. Thus, it is not meant to be left out in the elements for extended periods of time. Nevertheless, the portability lends to the backup use in emergency situations, such as power outages (also potentially handy for camping, etc.). Clearly, the quick connection to “works in a bucket” aspect lends nicely to portability, as well.

Needless to say, setting up some low voltage lighting, and assemblies for connection to handheld electronics and/or other communication equipment, ahead of time would be another step in the direction of preparedness.

We will be adding these 2 pin connector assemblies to our product line on www.solarcapitalist.com in the near future.

Please email us solaray@solarcapitalist.com or call Ray Bowers at 302-562-1706

 

 

Leave a Comment :, , , , , , , , , , , , , more...

SAE 2 Pin Experience & Specialization

by on Nov.13, 2016, under USA #1

Ray Bowers, administrator here at www.sae2pin.com , is a hands on Engineer specializing in custom SAE 2 Pin connector development and American Made – USA #1 production to meet specific application and contractual requirements.  We are especially adept at meeting requirements involving custom fixture adaptations, and addressing applications involving repeated manipulation (where greater strain relief and ease of gripping is desired), harsh environments, and/or higher current carrying capacity requirements.  Through injection molding manufacturing processes carried out here in the United States, overmolding has allowed us to achieve much higher quality SAE 2 Pin connector features and configurations.  We have first hand experience in both the battery maintenance industry and the solar industry, and have specialized in supporting these industries with SAE 2 Pin connector wire and cable assemblies for almost 10 years.  Engineering, Purchasing, and Materials Management experience in nuclear power, petroleum, chemical, and manufacturing plants has us very capable of addressing domestic and international commercial needs, such as Certificates of Conformance, and chemical use related certifications.  We have experience in meeting needs relevant to government contracts, and welcome opportunities to address the pertinent needs of government contractors, as well.  Feel free to call or text Ray Bowers at 302-562-1706, or email at: solaray@solarcapitalist.com

Leave a Comment :, , , , , , , , , more...

Hello world!

by on Feb.04, 2012, under News

Welcome to our new SAE 2 Pin website !!!  Created to increase awareness and knowledge of the handy SAE 2 Pin connector, our Blog format facilitates interaction along these lines.

We have several years of experience focusing on SAE 2 Pin connectors, leads, and cable assemblies through our other two websites: www.bohemianbiker.com and www.solarcapitalist.com  Where there had been limited attention, we developed and manufactured SAE 2 Pin assemblies with heavier gauge leads (14, 12, and 10 AWG vs. only 18 and 16 AWG).  Worth noting – the high quality SAE 2 Pin assemblies we have developed are manufactured right here in the United States.

It is our mission to post that which we’ve learned, provide this forum through which others may contribute their pertinent knowledge, and have this same forum also allow all to raise questions in the form of posts and comments.  Thereby, making this accumulation of posts and comments available to all those with an interest.  We welcome your active participation!

Always with an eye on that which will please our audience, we are vigilantly watching for emerging needs.  Where a custom SAE 2 Pin connector assembly is required (even with a different connector at the opposite end) please contact us to discuss it’s potential development and production.  We are well prepared to address such opportunities – quickly and efficiently.

Your email is welcome at:  sae2pinray@sae2pin.com

We invite you to visit our www.bohemianbiker.com  for additional information – you’ll find a blog format there too!

Our products are available through our e-commerce website at:  www.solarcapitalist.com  

Solar Capitalist LLC is our sister company handling products such as those discussed on this website, as well as, Deltran’s line of  Battery Tenders, and Global’s SUNLINQ line Portable Solar Chargers.

Capitalize on the Sun’s Energy !

Leave a Comment :, , , , , , , , , , , , , , , , , , , , more...

Looking for something?

Use the form below to search the site:

Still not finding what you're looking for? Drop a comment on a post or contact us so we can take care of it!

Visit our friends!

A few highly recommended friends...